One-Stop Intelligent Loading System Solution

Core Industry Pain Points

• •Traditional manual loading is inefficient, labor-intensive, and faces severe recruitment challenges.
• •The loading process relies on manual expertise. Irregular stacking results in a high rate of cargo damage.
• •Long vehicle wait times and low dock turnover rates negatively impact overall logistics efficiency.
• •Lack of transparency in loading data prevents traceability and quantitative management.
• •Mixed pedestrian and vehicle operations pose safety hazards and carry a high risk of workplace injuries.
• •Different vehicle types and cargo require distinct loading plans, demanding high flexibility.

Solution Overview

Addressing loading challenges in manufacturing, logistics, and fast-moving consumer goods (FMCG) industries, we offer a one-stop solution featuring 6 intelligent loading modes. Our solutions span multiple technical pathways, including AGV pallet loading, robotic gripper loading, gantry gripper loading, gantry pallet loading, robotic container loading, and vehicle push loading. We precisely adapt to diverse cargo types—palletized loads, loose boxes, and containers—as well as all truck models, from flatbeds and high-sided trucks to wing vans and container carriers. The core of our solution delivers fully automated, high-efficiency, highly stable operations with seamless data integration, enabling a complete automated closed-loop workflow from the finished goods warehouse to the loading dock.

Core Features

• ✓AGV Pallet Loading: Ideal for full-pallet shipments and multi-SKU flexible outbound operations. Requires no large fixed equipment, offering strong site adaptability and flexible deployment.
• ✓Robotic gripper for loading: handles loose boxes, pallet deconstruction, and mixed-code loading with high flexibility. Adapts to various box types and features advanced intelligence.
• ✓Truss Gripper for Loading: Ideal for fixed stations, continuous loose-case loading, and high-cycle box cargo. Features high rigidity, fast operation, and excellent stability.
• ✓Truss pallet loading: Ideal for high-volume, standardized, high-throughput operations where full pallets are loaded directly. Delivers exceptional efficiency in full-pallet feeding.
• ✓Robotic Container Loading: Optimized for standard containers, high-cube units, deep-load applications, and enclosed box trucks. Automatically stacks cargo inside the vehicle to maximize space utilization.
• ✓Full-pallet push loading: Ideal for full-stack or full-layer cargo where high density and streamlined operations are prioritized. Entire pallets/stacks are pushed into the trailer in a single motion.
• ✓3D Vision Precision Recognition: Accurately identifies material position, orientation, dimensions, and type to ensure stable and reliable stacking.
• ✓Intelligent Dispatch System: Multi-Vehicle Coordination, Route Optimization, Traffic Control, Task Scheduling, Data Monitoring
• ✓System Integration: Seamlessly integrates with WMS, MES, ERP, warehousing, production, and transportation management systems to enable automated closed-loop operations.
• ✓Multi-layer Safety Protection: Automatic obstacle avoidance, emergency stop, fault tolerance, mechanical limits, and vision-based obstacle avoidance to ensure personnel and equipment safety.
• ✓24 hours of continuous operation: enables unmanned operations, reduces labor costs, and improves overall outbound logistics efficiency.
• ✓Modular Design: Key components are easily removable, significantly reducing equipment maintenance costs.

Tangible Results

• ★300% faster loading efficiency, far exceeding manual loading speed
• ★Reduce labor costs by 60%–80%, saving $8–$12K per position annually
• ★Improved loading accuracy to 99.9%, eliminating cargo misplacement and damage.
• ★Yard turnover increased by 50%, vehicle wait time reduced by 70%
• ★24 hours of continuous unmanned operation, unaffected by human fatigue
• ★Zero workplace injuries: eliminate personnel safety risks at the source.
• ★Real-time upload of loading data with full-process traceability and visual management.
• ★Fits all vehicle types (flatbeds, high/low-sided trucks, wing vans, container trucks) — no modifications required.
• ★Industry Case Validation: Nongfu Spring project completed 21 minutes to load 24 pallets (average 3-5 minutes/load); xxx Fertilizer Group achieved efficiency of 1400-1800 bags/hour; xxx Chemical Group's soda ash fully automated loading reached 32 tons/35 minutes.

Industry Solutions